Custom Cable Assembly

Connect-Air has been providing innovative interconnect solutions to a wide variety of original equipment manufacturers since 1978. Initially launched as a distributor of circular Mil-Spec connectors, Connect-Air soon diversified into a world class manufacturer of cable assemblies and custom interconnect devices. Connect-Air later added bulk wire and cable distribution to its mix of services. Connect-Air is now recognized as an industry leader, supplying both quality OEM cable assemblies and bulk custom cable to a diverse marketplace.

Connect-Air Provides Custom Cable and Assemblies for:

  • Audio
  • Automation
  • Automotive
  • Consumer
  • Data Networking
  • Marine
  • Medical
  • Military
  • Reserach & Development
  • Sensors
  • Test & Instrument
  • Engineering Support


Connect-Air provides engineering, prototyping and tooling assistance for your early stage development requirements. With a long history of providing innovative solutions to a wide variety of engineering challenges, you can count on Connect-Air for product designed to precision standards and meeting the highest quality standards.

Manufacturing and Related Services

  • Manufacturing and Related Services
  • Mechanical cable assembly
  • Molded cable assembly
  • Wire harness/discrete wire assembly
  • PCB overmolding
  • Ultrasonic welding
  • PCB fabrication
  • JIT Programs
  • National/international drop ship logistics
  • Mold encapsulated SMT/multilayer PCB's
  • Full internal shielding for FCC/CE compliance
  • Custom Connectors

Custom Connectors

When faced with a connector application where an off-the-shelf solution will not suffice, Connect-Air can provide a custom design to meet your unique needs.
  • Power
  • Circular
  • Signal
  • Molded
  • Audio
  • DIN
  • Medical
  • D-sub
  • Custom OEM Bulk Cable

Connect-Air can develop a custom cable to meet your exact requirements. There is never a need
to settle for commercial cables that compromise your design. Additionally, Connect-Air can deliver
these custom designed cables in prototype and preproduction quantities in record time.
  • Cable built for precision applications
  • Chemical resistant
  • Fine wire
  • High flex constructions
  • High strength alloy conductors
  • Hybrid cables
  • Wide variety of insulating and jacketing materials
  • Medical cables - disposable and reusable
  • Non-electrical components - lumens, strength members, fiber optic
  • Prototypes
  • Robotic cables
  • Small diameter

Learn more about how our program can help meet your needs by contacting a

Custom Cable Assembly Sales Specialist or by visiting

The industry leader in the distribution of low voltage wire & cable in the Continental U.S.

CAI’s Cable Assembly division NOW has their own site.

Visit us at